FASM-A Standard Films Applying & Sticking Machines

Introduction
Descriptions
Options
Specifications

Introduction

Standard Film Application Machines Stick Film with Cylindrical Rolls Adjustable by Hand Wheel

Some glass, for example reflective coated glass, requires protective films adhering on glass surface. FASM-A series film adhering machines are used to apply film layers on glass surfaces. Machines are operated off line. Some glass is required to applied films on both surfaces. FASM-A is available with optional double side adhering capability by passing the machine in one time. Mirrors back are also adhered with protective films for safety purposes. The machines are also mirror back film applying and affixing machines.

General
Inlet Conveying
Film Applying & Affixing
Film Cutting
Outlet Conveyor

General

The machine consists of inlet conveyor, film sticking section and outlet conveyor. Production procedure includes loading, inlet conveying, film unwinding, film applying, roller pressing, film affixing, film cutting and unloading.

Inlet Conveying

It is an angular iron structure painted with top quality varnish and epoxy primer. Idle rollers are supported on two ends of structure. There is glass registration system. Glass is manually positioned on inlet conveyor in alignment with film. Glass is conveyed on rollers manually towards film sticking machine.

Film Applying & Affixing

Press Rolls

It is composed of heavy duty top and bottom press rollers across the structure. Top tangential surface of bottom roller is level with conveyor rollers. Press rollers are covered by abrasive resistant rubber. Rubber is hard enough to apply film on glass but meanwhile, it is elastic and soft not to scratch or damage the glass. Top roller is idle. Bottom roller is electrical motorized regulated by frequency converter. There is hand wheel on top roller. It is used to regulate top roller height, i.e. rollers distance between top and bottom rollers according to glass or mirror thickness. While glass or mirror is drag forwards manually on inlet conveyor until it arrives at press rolls, it is pulled by motorized bottom roller into the gap between top and bottom press rolls. Top roll laminates film on glass or mirror surface with bottom roller served as a back support.

Film Loaded on Roll Support Above Press Roll

Film Support

There is a tube above rubber rollers. Film roll is inserted into metal tube. There are two adjustable stoppers on the steel tubes. When film roll is loaded, stoppers moves against two ends of film roll. Stoppers are fixed with bolts to prevent film roll from sliding during operation.

Film Stretching Regulator

It is a metal bar, running with one way bearing, lying across the machine beneath film supports. Film is unwind from film support and is hung over across this bar and finally lay on glass or mirror surface. The bar is used to stretch the film and regulate film tension. It also acts as buffer. Uniform film tension ensures wrinkle free and perfect flatness of film lay on glass or mirror while passing through top and bottom rubber rollers.

Film Cutting

Film cutting is done manually. After glass, with film lay on top, exits from press rollers completely, film is manually cut at glass tailing edge.

Outlet Conveying

It is an angular iron structure painted with top quality varnish. Idle rollers are supported on two ends of structure. After film applying and cutting, glass is manually conveyed until end of outlet conveyor and it is ready for unloading.

Options

Double Sides Films Gluing

Some glass requires both surfaces applied with films. This option includes another film supports and film stretcher installed beneath conveyor rollers. Top and bottom surfaces of glass are affixed with films at the same time.

Film Protective Layer Winding

Some films are surface protected with a thin layer. When film is applied on glass, this protective layer is no more necessary and it is peel off. This winding system is used to peel off and wind up the film layer when film is being applied on glass.

Specifications

Models	FASM-A-1300	FASM-A-1600
Max. Glass Width (mm)	1300	1600
Max. Glass Length (mm)	2200	2700
Min. Glass Width (mm)	100
Min. Glass Length (mm)	500
Glass Thickness (mm)	3 ~ 25
Top Press Roll Rotation	Idle
Bottom Press Roll Rotation	Motorized Driven
Top Press Roll Vertical Movement	Hand Wheel Adjustment
Top Press Roll Vertical Lifted Length (mm)	Max. 70
Bottom Roll Vertical Movement	Fix
Press Roll Diameter (mm)	Φ 160
Press Roll Rubber Thickness (mm)	15
Glass Speed (m/min.)	Max. 16 m/min.
Inlet / Outlet Conveyors Rollers	Idle
Conveyor Rollers Distance (mm)	150 mm / 300 mm
Working Height (mm)	780 ± 20 mm
Voltage	380V / 3 Phase / 50Hz
Power (KW)	1.1	1.1
Inlet Conveyor Length (mm)	1500	1500
Rubber Press Roll Section Length	490
Outlet Conveyor Length (mm)	1500	1500
Outer Dimensions (LxWxH) (m)	3.5 x 1.8 x 1.8	3.5 x 2.1 x 1.8