What is EVA film?
EVA stands for Ethylene Vinyl
Acetate. It is a copolymer resin. The resin,
together with a number of ingredients, is heated
and mixed thoroughly and is then extruded through
a flat die. EVA film is then formed.
EVA film is available with clear,
white and many different colours. It contains
no plasticizer. It is always packed in roll
form. The outstanding adhesive EVA film is non-sticky
and its surface is smooth.
EVA film is always used as an
interlayer sandwiched in between two pieces
of glass or plastic sheet.
The advantages of EVA film are,
- high tensile strength
- excellent transparency
- outstanding adhesion
- UV protection
- sound barrier
- good temperature withstanding
- water proof
- high wind resistance
- humidity durable
- long-term reliable |
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Why EVA film becomes
more popular?
As architectural design becomes
more and more sophisticated, glass is playing
significant role in building construction and
decoration. It leads to a diversified demand
in laminated glass, not only in safety and security
purposes, but also aesthetics, design, art and
view control etc.
One of the most popular bonding
interlayer films, nowadays, used for glass lamination
is PVB. Despite PVB is expansive, PVB is delicate
to handle. It requires a clean room with humidity
and temperature controlled for the assembly
of PVB film in between two pieces of glass.
If the assembly is done under improper environmental
condition, the result of the PVB laminated glass
is not satisfactory. In addition, the production
line is long and occupies large space. Meanwhile,
an autoclave is required for final bonding.
The investment in PVB laminated glass manufacturing
facilities is high and the production cost is
high. Only those large sizes of glass fabricator
could afford.
However, there is an alternative
with lower investment and lower operating cost.
It is EVA laminated glass. Like PVB, EVA film
is used to be an interlayer film sandwiched
in between two pieces of glass. It is distinctive
in giving versatile design and meanwhile, safety
properties to match today’s architectural and
decorative needs. |
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Only one simple designed machine
is required for EVA laminated glass manufacturing
Unlike PVB, no
autoclave, roller press, air bag or vacuum rubber
ring is required for the manufacturing of EVA
laminated glass. Unlike PVB, no clean room with
climatic controlled is required because EVA
film could be handled under normal climatic
condition. Unlike PVB, no production line is
required.
The only machine required is
just a heating oven with vacuum utilities. Please
see EVA laminating
machine to find out more information. |
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EVA could also be used for aesthetics,
design, art and view control If
sophisticated design pattern for decorative
purpose is mostly concerned, a piece of design
film could be put together with the EVA films
in between two pieces of glass or plastic sheet.
There are numerous selection of design pattern
film, for example, PET, silk, metal mesh, paper,
fiberglass, fabric, and cloth etc. EVA film
bonds very well with many different types of
materials at outstanding compatibility.
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EVA film for adjusting of light
transmission by means of PDLC film
PDLC stands for polymer dispersed
liquid crystal. It consists of thin layer of
liquid crystal sealed between two pieces of
PET film. It is connected to a power. When there
is no electricity, it is opaque. When there
is, it becomes transparent. The PDLC film is
always sandwiched in between two pieces of glass
or plastic sheet with EVA film as the encapsulation
material.
Sometimes, it is know as smart
glass, intelligent glass, magic glass, privacy
glass, switchable glass, electronic conductive
glass, color changeable glass, etc.
It could be used for window
and door, conference room, hospital, school,
hotel and function room etc. Another area of
widely applied is advertising and promotional
activities. The video or picture is projected
onto the glass or plastic sheet with interior
PDLC film.
Please see PDLC
film for more information. |
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EVA film for photovoltaic purpose
Due to enormous
increasing demand of green energy in recent
years, photovoltaic becomes one of the most
important technology substituting traditional
fossil fuel energy. The most popular photovoltaic
technology is to use two pieces of ultra clear
roll glass laminated with silicon wafer-based
to form photovoltaic panel or solar cell. After
numerous experiments, EVA film is selected to
be the most optimum material for the encapsulation
and it is almost monopoly in the solar cell
market as the most operating-friendly and cost
effective material for solar battery glass encapsulation.
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Anti-UV EVA film By
compounding with anti-UV additives, EVA film
does not become yellowish after years of long
exposure to sunlight. Meanwhile, it can prevent
the building interior from aging or color fading,
for example, carpet, wall painting, wall paper,
furniture and any kinds of stuff close to the
window and door.
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Application of EVA laminated glass
The application
could be infinite. The abundance supplies of
a great many choices of design interlayer such
as silk, fabric, paper and metal mesh etc with
combination of a wide variety of different colors,
transparent, translucent or opaque of EVA film
could lead to numerous aesthetics and visual
effects.
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Summary Some
of the major advantages of EVA film are summarized
as below,
EVA film contains no plasticizer.
Investment of manufacturing facility is low.
No autoclave, roller press, vacuum bag and vacuum
rubber ring is required.
EVA laminating machine occupies little space.
EVA film costs less.
Low operating cost.
Storage, handling and assembly of EVA film do
not require to be done in a clean, moisture
and temperature controlled room.
When the rest roll of EVA film is not used,
just keep it inside the packing. It is not required
to use it up within a day.
Lamination with plastic sheet is easy.
EVA film is available in clear, different kinds
of white and a large selection of color, transparent,
translucent and opaque.
EVA film is compatible to a variety of material
such as fabric, cloth, paper, metal mesh, fibre
glass and silk to form aesthetics effect to
meet architect’s request.
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